As Festo’s largest-scale event marking its 100th anniversary, the exhibition will feature a variety of exciting interactive experiences. We warmly invite you to visit the Festo booth and experience our innovative technological achievements up close.

Exhibition Details
Date: October 12–16
Venue: National Exhibition and Convention Center, Shanghai
Festo Booth: Hall 5.1, D018

Advanced Safety Solution for Integrated Electric and Pneumatic Automation

Display Description

This exhibit demonstrates how safety functions can be implemented in a conveyor system through the seamless interaction of electric drive and pneumatic technologies. It provides a comprehensive safety concept for operational safety and maintenance procedures.

Application Scenarios

Suitable for a wide range of automated applications involving human–machine collaboration, such as conveying, packaging, and assembly lines. The solution achieves an optimal balance between production efficiency and operational safety.

Festo Solution

The system is divided into three safety zones. It intelligently responds to the position of personnel to ensure reliable operation under different conditions in each zone, while distinguishing between access permissions for operators and maintenance technicians:

  • Zone 0: Full-speed operation
    When personnel remain outside the defined safety distance, the machine operates at full speed to ensure maximum production efficiency.
  • Zone 1: Reduced-speed operation
    When personnel approach the machine, the laser scanner is triggered and automatically activates the Safe Limited Speed (SLS) and Safe Limited Torque (SLT) functions. This protects personnel while allowing the equipment to continue operating without stopping, thereby maintaining production continuity.
  • Zone 2: Safe stop
    When personnel enter the safety-critical zone, the light curtain, safety door, or emergency-stop device is triggered. The system immediately activates advanced safety functions, including Safe Stop 1 (SS1), Safe Torque Off (STO), Safe Stop and Close (SSC), Safe Stopping Brake (SSB), and Safe Direction (SDI), providing personnel with the highest level of protection.

In addition to the advanced safety functions described above, the system also activates Prevention of Unexpected Start-up (PUS) and Safe De-energization (SEZ)/Safe Energization (SEZ), depending on the operating mode and sensor activation status. These functions eliminate hazards and ensure controlled operation.

EOA End-of-Arm Tooling Solutions

Display Description

This exhibit showcases typical applications of Festo end-of-arm tooling across multiple industries and scenarios. Collaborative robots are equipped with flexible grippers and vacuum generators featuring the Festo ISO 50 standard interface, as well as electric grippers and heavy-duty pneumatic grippers. Inspired by biomimicry, selected grippers and fingers also demonstrate Festo’s ability to draw inspiration from nature and transform it into practical industrial applications.

3 Application Scenarios

Plug-and-play end-of-arm tooling for collaborative robots, suitable for flexible gripping, palletizing, food packaging, chip handling, new energy battery handling, and laboratory automation.

Festo Solutions

  • ISO 50 standard-interface flexible pneumatic gripper HPSX, vacuum generator OVEH, and vacuum gripper OGVM can be installed directly on the end of a collaborative robot without additional custom-machined parts. The solutions are compact and lightweight.
  • Compact electric gripper HEPC and high-performance electric gripper HEPP enable flexible production with precise positioning and adaptable gripping, without the need for a compressed-air system.
  • Economical heavy-duty pneumatic gripper HPPR, used with robot or gantry systems, is suitable for a wide range of industries and applications, including machine-tool changeovers, the handling and transfer of battery cells or battery packs, and gripping and transport operations in automotive production and factory logistics lines.
  • Adaptive gripper DHEF and adaptive gripper fingers DHAS, inspired by the tongue of a chameleon and the fins of a fish, enable the stable gripping of irregularly shaped workpieces with ease.

Pneumatic and Electric Energy Efficiency Management Solution

Display Description

Centered on the theme “Making Energy Savings Visible and Energy Consumption Controllable,” this exhibit provides an intuitive demonstration of compressed-air consumption, energy usage changes, and energy-saving results during the operation of a pneumatic system. Through a live model demonstration, visitors can clearly observe key data such as air pressure, flow rate, leakage, and standby air consumption. The exhibit also explains how pressure optimization, leakage monitoring, zoned air supply, and intelligent shut-off can reduce compressed-air waste.

Application Scenarios

Suitable for automated production lines, assembly equipment, packaging machinery, and other applications. The solution monitors air consumption, pressure, and leakage in real time, helping companies identify energy waste, optimize energy strategies, reduce compressed-air costs, and achieve efficient, green, and sustainable production.

Festo Solution

The solution collects pressure, flow-rate, and air-consumption data in real time through an air preparation and flow-monitoring unit. Pressure regulation and zoned control modules are installed in key branches to automatically adjust the air-supply pressure according to equipment operating conditions.

Valve terminals and sensors monitor abnormal air consumption and identify leakage and standby air consumption. Smart Switch valve plates work together with the movements of the actuators to control the timing of air supply and exhaust, improving energy efficiency and productivity.

In combination with a controller or higher-level system, the solution enables data visualization and generates energy-consumption trends and alarm notifications. Through a closed-loop management process of “monitoring, analysis, optimization, and control,” it helps pneumatic systems reduce energy consumption, maintain stable operation, and achieve transparent maintenance management.

Micrometer-Precision Pneumatic Positioning Control System

Display Description

Can standard pneumatic applications achieve micrometer-level positioning?

Festo provides a complete controlled pneumatic solution for semiconductor processes, optimizing pneumatic systems to achieve micrometer-level positioning performance.

These applications typically face the following key challenges:

  • Equipment operating speeds continue to increase, while smooth, shock-free stopping must still be ensured.
  • Stopping precisely at the target position is a critical performance requirement, with accuracy reaching the micrometer level.

In semiconductor equipment, operations such as wafer alignment, tooling rotation, and component orientation all involve moving an object to and stopping it at a precise position. These are typical positioning applications. The key requirement is “precise stopping,” which generally requires sensors to detect the initial and target positions.

Festo Solution

Festo has developed an advanced control algorithm that enables precise closed-loop control of pneumatic actuator motion through the integration of the VTEP valve terminal and the CPX motion controller.

Combined with precise pressure regulation, the optimized system design enables even standard pneumatic actuators to achieve micrometer-level positioning performance, meeting the demanding requirements of semiconductor manufacturing processes.

Festo’s New-Generation VUVX Solenoid Valve Control Solution

Display Description

This exhibit showcases Festo’s new-generation VUVX solenoid valve. Compared with the previous-generation VUVG, the VUVX delivers significantly higher switching frequency and flow rate in the same size and specification, providing automated equipment with enhanced performance and efficiency.

Application Scenarios

The VUVX supports both individual solenoid valve and valve terminal applications. Available in sizes 10, 14, 18, and 24, it is suitable for automation applications requiring higher flow rates, faster cycle times, and lower energy consumption.

  • Up to 40% higher flow rate: L10: +21% / L14: +7% / L18: +40% / L24: +23%
  • 67% higher switching frequency: increased from 3 Hz to 5 Hz
  • Up to 34% lower weight: more compact, lightweight, and energy efficient

Festo Solution

  • Comparison of speed and starting pressure:
    On the left side of the exhibit, two different starting pressures—high and low—are supplied through pressure regulators. This clearly demonstrates the excellent performance of the VUVX solenoid valve at a lower starting pressure. The VUVX and VUVG valves are controlled via CPX-AP-I/L remote I/O for high-frequency switching. With a switching frequency of up to 5 Hz, the VUVX enables rapid cylinder response.
  • Flow-rate comparison:
    On the right side of the exhibit, the VUVX and VUVG solenoid valves, both in size 10, are tested under the same inlet and outlet pressures. The comparison clearly demonstrates the significantly higher flow rate of the VUVX.
  • Stable pressure and air-flow supply:
    Festo’s new-generation PBPA booster cylinder and VZS air reservoir provide the exhibit with a stable pressure of up to 16 bar and sufficient compressed-air reserves, ensuring reliable and stable operation.

Festo × Tsinghua Industrial AI Agent

Display Description

Integrating AI, PLCs, sensors, pneumatic technology, and collaborative robots, this exhibit presents a complete practical workflow for intelligent production lines—from environmental perception, data analysis, and task planning to equipment control and multi-machine coordination.

The modular equipment supports the joint commissioning of algorithms, control programs, and automation processes. It enables project-based tasks to be designed around perception, decision-making, and execution, providing a practical platform for exploring the integration of industrial AI and automation.

Festo Solution

The solution incorporates:

  • AI and automation integration
  • Industrial AI agents
  • Retrieval-Augmented Generation (RAG) knowledge bases
  • Embodied intelligence
  • Open interfaces
  • Multi-device collaboration
  • Closed-loop verification
  • Project-based education and system integration