As Festo’s largest-scale event marking its 100th anniversary, the exhibition will feature a variety of exciting interactive experiences. We warmly invite you to visit the Festo booth and experience our innovative technological achievements up close.

Exhibition Details
Date: October 12–16
Venue: National Exhibition and Convention Center, Shanghai
Festo Booth: Hall 5.1, D018

Advanced Safety Solution for Integrated Electric and Pneumatic Automation

Display Description

This exhibit demonstrates how safety functions can be implemented in a conveyor system through the seamless interaction of electric drive and pneumatic technologies. It provides a comprehensive safety concept for operational safety and maintenance procedures.

Application Scenarios

Suitable for a wide range of automated applications involving human–machine collaboration, such as conveying, packaging, and assembly lines. The solution achieves an optimal balance between production efficiency and operational safety.

Festo Solution

The system is divided into three safety zones. It intelligently responds to the position of personnel to ensure reliable operation under different conditions in each zone, while distinguishing between access permissions for operators and maintenance technicians:

  • Zone 0: Full-speed operation
    When personnel remain outside the defined safety distance, the machine operates at full speed to ensure maximum production efficiency.
  • Zone 1: Reduced-speed operation
    When personnel approach the machine, the laser scanner is triggered and automatically activates the Safe Limited Speed (SLS) and Safe Limited Torque (SLT) functions. This protects personnel while allowing the equipment to continue operating without stopping, thereby maintaining production continuity.
  • Zone 2: Safe stop
    When personnel enter the safety-critical zone, the light curtain, safety door, or emergency-stop device is triggered. The system immediately activates advanced safety functions, including Safe Stop 1 (SS1), Safe Torque Off (STO), Safe Stop and Close (SSC), Safe Stopping Brake (SSB), and Safe Direction (SDI), providing personnel with the highest level of protection.

In addition to the advanced safety functions described above, the system also activates Prevention of Unexpected Start-up (PUS) and Safe De-energization (SEZ)/Safe Energization (SEZ), depending on the operating mode and sensor activation status. These functions eliminate hazards and ensure controlled operation.

EOA End-of-Arm Tooling Solutions

Display Description

This exhibit showcases typical applications of Festo end-of-arm tooling across multiple industries and scenarios. Collaborative robots are equipped with flexible grippers and vacuum generators featuring the Festo ISO 50 standard interface, as well as electric grippers and heavy-duty pneumatic grippers. Inspired by biomimicry, selected grippers and fingers also demonstrate Festo’s ability to draw inspiration from nature and transform it into practical industrial applications.

3 Application Scenarios

Plug-and-play end-of-arm tooling for collaborative robots, suitable for flexible gripping, palletizing, food packaging, chip handling, new energy battery handling, and laboratory automation.

Festo Solutions

  • ISO 50 standard-interface flexible pneumatic gripper HPSX, vacuum generator OVEH, and vacuum gripper OGVM can be installed directly on the end of a collaborative robot without additional custom-machined parts. The solutions are compact and lightweight.
  • Compact electric gripper HEPC and high-performance electric gripper HEPP enable flexible production with precise positioning and adaptable gripping, without the need for a compressed-air system.
  • Economical heavy-duty pneumatic gripper HPPR, used with robot or gantry systems, is suitable for a wide range of industries and applications, including machine-tool changeovers, the handling and transfer of battery cells or battery packs, and gripping and transport operations in automotive production and factory logistics lines.
  • Adaptive gripper DHEF and adaptive gripper fingers DHAS, inspired by the tongue of a chameleon and the fins of a fish, enable the stable gripping of irregularly shaped workpieces with ease.

Pneumatic and Electric Energy Efficiency Management Solution

Display Description

Centered on the theme “Making Energy Savings Visible and Energy Consumption Controllable,” this exhibit provides an intuitive demonstration of compressed-air consumption, energy usage changes, and energy-saving results during the operation of a pneumatic system. Through a live model demonstration, visitors can clearly observe key data such as air pressure, flow rate, leakage, and standby air consumption. The exhibit also explains how pressure optimization, leakage monitoring, zoned air supply, and intelligent shut-off can reduce compressed-air waste.

Application Scenarios

Suitable for automated production lines, assembly equipment, packaging machinery, and other applications. The solution monitors air consumption, pressure, and leakage in real time, helping companies identify energy waste, optimize energy strategies, reduce compressed-air costs, and achieve efficient, green, and sustainable production.

Festo Solution

The solution collects pressure, flow-rate, and air-consumption data in real time through an air preparation and flow-monitoring unit. Pressure regulation and zoned control modules are installed in key branches to automatically adjust the air-supply pressure according to equipment operating conditions.

Valve terminals and sensors monitor abnormal air consumption and identify leakage and standby air consumption. Smart Switch valve plates work together with the movements of the actuators to control the timing of air supply and exhaust, improving energy efficiency and productivity.

In combination with a controller or higher-level system, the solution enables data visualization and generates energy-consumption trends and alarm notifications. Through a closed-loop management process of “monitoring, analysis, optimization, and control,” it helps pneumatic systems reduce energy consumption, maintain stable operation, and achieve transparent maintenance management.

微米级气动定位控制系统

展品描述:

标准气动应用能实现微米级气动定位吗?

Festo 为半导体工艺提供整套受控气动解决方案,优化并实现微米级气动定位

在该类应用中,主要面临以下核心挑战:

• 设备运动速度不断提升,但仍需实现平稳、无冲击的停止

• 精准停在目标位置是必须满足的关键性能指标,精度要求达到微米级

在半导体设备中,无论是晶圆的对准、工装的翻转,还是部件的定向,凡是需要将物体移动到并停在某个精确位置的动作,都属于此类“定位”应用。其核心是“精准停止”,通常需要传感器来检测起始和目标位置。

Festo方案:

Festo开发了一套先进的控制算法,通过集成 VTEP 阀岛与 CPX 运动控制器,能够对气动执行器的运动实现精准的闭环控制。结合精准的压力调节,即使是标准气动执行器,在优化的系统设计下,也能实现微米级的定位性能,满足半导体工艺的严苛要求。

Festo 全新一代电磁阀 VUVX 控制方案

展品描述:

该展品展示了Festo全新一代电磁阀 VUVX,与上一代 VUVG相比,在同规格、同尺寸的情况下,实现了切换频率及流量的大幅提升,为自动化设备带来了更高的性能和效率。

应用场景:

VUVX 涵盖单片电磁阀和阀组的应用,提供10/14/18/24多种规格,适合更大流量,更高节拍,更低能耗的自动化应用场景。

  • 流量提升最高40%:L10 +21%/L14 +7%/L18 +40%/L24 +23%
  • 切换频率提升67%:3Hz提升到5Hz
  • 重量降低最高34%:更轻巧、更节能

Festo方案:

  • 速度与启动压力对比:展品左侧,通过调压阀输出2组高/低不同的启动压力,直观展示了VUVX 电磁阀在更低启动压力下的卓越性能。通过CPX-AP-I/L远程IO控制 VUVX和 VUVG进行高频切换,VUVX的阀芯切换速度高达5Hz,驱动气缸快速响应。
  • 流量对比:展品右侧,在保证相同的进气压力和出气口压力的情况下,可明显对比出,同为10规格的 VUVX和 VUVG电磁阀,VUVX的流量显著提升。
  • Festo全新一代增压缸 PBPA和储气罐 VZS可为展机提供高达16Bar的稳定压力和充足的空气流量储备,确保展机可靠稳定运行。

Festo × 清华 Tsinghua 工业 AI 智能体

展品描述:

融合AI、PLC、传感器、气动与协作机器人技术,面向智能产线构建从环境感知、数据分析、任务规划、设备控制到多机协同的完整实践链路。模块化设备支持算法、控制程序与自动化流程联合调试,可围绕感知、决策和执行设计项目任务。

Festo 方案:

AI+自动化融合、工业智能体、检索增强生成知识库、具身智能、开放接口、多设备协同、闭环验证、项目式教学与系统集成。