汽车制造要想取得成功,就要更快、更灵活,最重要的是,更节能。Festo 为整个汽车制造过程链提供气动和电动解决方案,将气动和电动两种技术的作用发挥到极致,帮助您实现这一目标。
这里的最低要求是,设备必须在运用巨大冲压力的同时准确无误地工作,并以尽可能高的速度运行。功能安全至关重要。对于冲压车间,我们主要提供能够确保超精准搬运和抓取的解决方案,事实证明这些解决方案可靠、耐久且经济。包括输送分离器和金属上料、固定、升降和运输。
例如我们的 OVEM 和 OVEL 真空发生器结构紧凑,兼具真空发生和监控功能。OVEM 具有集成节气功能,内置工业节能模块。采用单向阀,挡停无需浪费不必要的压缩空气。两种真空发生器均免维护。
另一个优势是:
采用集成 IO-Link 技术,使真空发生器符合工业物联网的要求。
车身制造作业由焊接机器人完成。在这里,必须采用可靠的解决方案,精准反复地定位金属板,为生产线提供小元件,为焊枪供应压缩空气和水。Festo 着眼于在车身车间使用工业物联网,为此开发了专门用于气伺服焊枪的元件。我们提供完整的应用特定解决方案,能够为各焊接机器人或完整的焊接生产线可靠地供应压缩空气和冷却水。该设计经过预先测试,按照车身车间规格量身定制,可保证有序地集中供应介质。因而焊点能够可靠地重现。
其中包括我们的旗舰产品——带有 CPX 终端的 VTSA 阀岛。它根据 ISO-13849-1 将输入/输出模块、阀功能和安全功能集于一体,包括系统元件泄压、运动逆转和重启保护。该自动化解决方案具有高度功能集成,并与所有常用现场总线系统灵活连接,是工业物联网场景中的分散智能。
采用分散式 CPX/VTSA 解决方案实现自动化。它将气控阀、输入/输出模块和安全功能与广泛的现场总线和 IO-Link 选项相结合。
提供精确和一致的压缩空气气源,这非常有助于车身在喷漆车间内以高循环率移动,并确保质量一致。Festo 提供一系列解决方案和元件。
借助我们 MS 产品系列的气源处理装置元件,可以组合不同规格、过滤器级联和空气干燥器,以优化能源的方式获得所需的压缩空气质量。
Festo 的紧凑型 VPCF 比例流量调节阀用于在关键环境中提供精确的喷射控制,如喷漆系统:IP65 级,经 ATEX 认证,当然不含油漆湿润缺陷物质。高动态性有助于实现可变的循环时间——绝不会超过必要的时间,也不会产生任何时间损失。
Festo offers components and systems for the rapid and precise movement of loads, ensuring both fast transport and the implementation of extremely precise monitoring tasks.
The range of electric or pneumatic stoppers brings loads of up to 800 kg to a stop reliably, gently and without any vibration. It is designed for the typical conveyor belt speeds found in powertrain production.
And our flagship, the valve terminal VTSA with the terminal CPX, is also on board. It combines I/O modules, valve functionality and safety functions to ISO 13849-1 into one unit, including the exhausting of system components, reversing and protection against restarting. The high degree of function integration and the flexible connection to all common fieldbus systems transform this automation solution into the decentralised intelligence in Industry 4.0 scenarios.
We deliver suitable solutions for fully automated motion sequences and for safe, flexible human-machine interaction. This includes components for reliable positioning and an extensive product portfolio for handling and assembly as well as various grippers and vacuum systems.
As part of the human-machine interaction, our servo-pneumatic balancer system YHBP moves loads around during assembly as if they were weightless. It also adheres to the safety standard Performance Level d for loads up to 999 kg. And if the power fails, the load will be prevented from falling.
We also have a world first for you: the clip fix tool AGTC. It takes care of laborious, ergonomically stressful tasks with a perfectly reproducible compressed air pulse that automatically fixes the assembly clips in position. This creates a more reliable process and relieves the strain on your colleagues in production.
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