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Special machine building and assembly technology

Innovation cycles of less than one year are now the norm throughout the industry, often leaving you less than six months to set up a new production line. This means you have to move quickly. Nowadays, you can protect your margins in small parts assembly and electronics production primarily through modularisation and standardisation using flexible, economical automation solutions. That is exactly what we can do for you.

High-precision dispensing of cast resin

Specially developed cast resin keeps electronic components protected from dirt and moisture. Applying this material efficiently requires highly developed engineering skills, as it involves complex curved paths in the tightest of spaces. And, what's more, the motion required constantly changes, since the production batches in the electronics industry are usually very small. Machines therefore need to be quick, easy and economical to reconfigure.

The world's leading provider of micro dispenser systems is bdtronic GmbH in Weikersheim in south-west Germany. As the company values high flexibility and optimum use of space as well as absolute precision and process reliability, it selected a complete solution from Festo for its mini-dis product, with the compact handling system YXMx at its core.

You can read the full success story here.

Satisfied customers thanks to Festo automation

Ready for action faster with standard products

Family-owned British company Harwin Plc specialises in high-performance plug connectors. The demands in this market are increasing just as quickly as miniaturisation is advancing. In the meantime, products have achieved pin spacing of just 1.25 mm but also have to withstand countless plugging operations, in some cases under extreme conditions. Harwin produces them in a great many variants.
The new production line for the Gecko series therefore needed to be flexible and offer the highest levels of reliability, precision, repetition accuracy and cost efficiency. The solution was a modular, scalable automation concept from Festo. The advantages include faster production lines, simplified commissioning and easy maintenance.

You can read the full success story here.

Benefits of standardisation and modularisation

The maths are simple: money saved during development, engineering and software programming will be reflected positively on your balance sheet. Furthermore, your purchasing department benefits from economies of scale. And you can offer your solutions more quickly and flexibly. Torsten Schulz, Head of Global Key Account Management, Electronics and Assembly industry segment, uses a sample calculation to show where the biggest potential savings can be made.

Your savings potential in black and white

Your success depends largely on the time and effort spent on design engineering and on the products you use. When you focus on standardised products and solutions, you can immediately boost your profit by 20% to 30%. This has also been demonstrated by a study of the industry in Germany by the VDMA.

Download the study "The future of German machine building" (PDF)

Case studies

Headlights

In practice

LED it be

Austrian plant engineering firm Vescon developed a solution for producing modern LED headlights for the Slovakian plant of well-known Tier 1 supplier. The focus was on efficient handling systems, the correct processing of time-critical production steps and end-to-end traceability. Specialists from Festo's Technical and Application Center, who were taking care of the turnkey handling systems, made up part of the team.

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#Handling systems #Electronics industry #Automotive industry
PKC test platform

In practice

Test passed - compact precision

Mobile electronic devices are developed in highly automated processes. Yet their touchscreens and keys are generally still tested manually. PKC Electronics decided to go in a completely new direction with its Chameleon test platform. It offers automated, fast and reliable testing of mobile devices using different adapters. The mini planar surface gantry EXCM is completely in its element in this environment.

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#Handling systems #Electronics industry
Harwin circuit boards

In practice

Flexible, yet standardised

Just as PCBs have successfully managed to pack an increasing amount of power into a smaller space, developers of plug connectors are working to accommodate more power and a higher contact density into smaller, lighter plug connectors. The family owned British manufacturer Harwin PLC relies on Festo automation to safeguard the quality and flexibility of its production using equipment such as the servo press kit YJKP and the compact handling system YXMx.

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#Electronics industry #Standard components

By experts for experts

When you quickly need to come up with a sound solution, whether for transporting, moving, joining or testing, your assembly technology specialists can count on Festo as a supplier and service provider. Why not share this link with them?

List of approved components

Approved list of pneumatic and electropneumatic components for Electrolux (PDF)