Multi-task Intelligent Assembling Unit

Your requirements:

In today's competitive market, how to reduce the overall cost through production flexibility - When the processed workpieces require different process procedures, how to use the flexible design to complete multiple process tasks on the same machine?

Application scenarios:

for assembly and testing of small parts, as well as for gluing and testing processes in power battery module lines.
Festo solution: Festo Multi-tasking Intelligent Gripping Cell - Realization of 4 process streams - depalletizing, screwing, gluing and testing - with 2 sets of 4-axis gantry manipulators in a single working machine.

• The electric cylinder EGC/EGSC with servo system CMMT/EMMT realizes long-distance and reliable conveying of workpieces in different processes in a small space.
• The CPX-AP-I remote IO system with lightweight and flexible layout communicates quickly and stably with the host computer via industrial Ethernet. The friendly IoT port in the Festo AP communication architecture can upload the real-time status of the machine to the cloud, making it easy for users to realize remote monitoring and operation, and giving the multi-tasking intelligent gripping unit the advantages of digitization and intelligence.

Solutions for Lithium-ion Battery Formation Machine

Your requirements:

How to dynamically pump the electrolyte gas production to improve the product quality and reduce the electrolyte loss during the formation process of square shell batteries?Is there a more cost-effective product to reduce the manufacturing cost of the formation cabinet?

Application Scenario:

Formation of square-case batteries for power & storage applications

Festo Solution:

• Festo Negative Pressure Proportional Valve VPPEO - the industry's first integrated negative pressure proportional adjustment product, using 485 communication, real-time adjustment of the negative pressure size in the formation process; compared with the traditional analog control, 485 communication has the advantages of strong anti-jamming ability, long communication distance, communication rate and so on; for multiple proportional valves, 485 communication has a greater advantage in cost; the valve body control uses a long distance, and the communication rate is high; for multiple proportional valves, 485 communication has a greater advantage in cost. For the application of multiple proportional valves, 485 communication also has a big advantage in cost; the valve body control adopts piezoelectric technology, which improves the accuracy and response time of pressure adjustment.
• Localized DSBG-CS - Festo's locally developed and manufactured large bore cylinders have a significant price advantage under the premise of ensuring product performance.

Safe and accurate battery gripping solutions

Your requirements：

In the production of square shell batteries, batteries are often gripped and transferred between various stations, and there is a risk of the batteries falling when the power is cut off and the gas is cut off, especially after the chemicalization process, the cells have been charged, and the fall may cause the batteries to explode and catch fire, resulting in a safety accident. How to prevent the battery from falling after power failure?

Application Scenario:

For the production of power & energy storage square case batteries in the middle section/module line

Festo solution:

• Pneumatic Gripping System: Demonstrates the gripping process of the air jaws and how the air jaws maintain the clamping force during a power failure;
• Electric Gripping System: simulates the gripping process of the electric jaws and the holding force of the electric jaws (with brake) in case of power failure

安全模块的分区控制

您的需求：

如何用经济性的解决方案来满足”不同的安全响应机制”，是现在自动化生产中非常关注的。在自动化生产中，不同的工艺对安全的响应机制，有的要求动作立刻停止，有的要求其它的异常不能中断当前的工艺过程。

应用场景：

用于生产中不能中断的关键工序

Festo方案：

Festo VTSA-F-CB 阀岛，基于串行和并行通信，可同时控制多个安全分区。

• 展机右侧是带光栅的安全区，左侧是非安全区。启动设备后，展台内机构循环取放料，当触发上料光栅或拍下急停后，安全区机构停止运行，非安全区机构继续运行。
• 只用一个阀岛控制即可， VTSA-F-CB阀岛内部总线系统提供96个阀门地址和多达4个电压区，其中3个是安全电压分区；VTSA-F-CB阀岛同样延续了VTSA系列阀岛的多样化配置性优势，可以在一个阀门终端上组合多种阀门口径的阀片，可以集成缓慢启动阀、先导气控制阀以及真空控制阀等功能阀。

数字化解决方案

您的需求：

工业4.0数字化的显著增长对制造业产生了重大影响。从传统的制造业方法到更精简的数字解决方案的转变正在帮助各类制造商提高他们的生产力，降低成本。 Festo致力于为客户提供富有价值的数字化解决方案，分别展现了三个不同主题的数字化解决方案，包括：数字化能源管理方案、数据采集及分析数字化方案、伺服系统集成机器人软件方案。

应用场景：

1.数字化能源管理方案：Festo 提供完整的能源管理解决方案，包括各种型号流量传感器、压力传感器、带节能功能的气源处理模块、网关设备到功能丰富的软件解决方案。

其中Festo 创新的节能模块：① 待机检测，自动调节气源或关断 ② 气密性检测 ③ 实时监控压力、流量、能耗 ④ 通过总线进行参数设置

其中功能丰富的能源管理软件：① 实时监控各个设备及支路的流量、压力、耗气量 ② 根据Festo节能模块的工作原理，实时计算为您节约的成本 ③ 提供各种过程数据的历史报表，可无障碍追溯任意细节 ④ 根据您的工艺深度定制，可根据每个产品或每个工艺追溯压缩空气使用情况 ⑤ 结合具体工艺，帮助您判断生产的异常与否，以及助您优化相关工艺

2.数据采集及分析数字化方案： Festo 客制化的帮助客户采集各种相关数据并对其进行分析和控制，例如该展板上采集了压机单元，能够实时的采集力和位移数据并记录历史数据，并能够多维度的对压装工艺进行判断。

3.伺服系统集成机器人软件方案：将Festo伺服控制系统的控制集成到机器人中，能够轻松的通过机器人对伺服系统进行Jog 、示教和编程，简化客户使用过程。诸如此类我们可以将工艺相关的各种设备集成到一起，打通各设备之间的接口，简化您的使用。

产品：

能源管理系统，客制化的数字化解决方案，机器人关于Festo伺服控制的软件包