对于有兴趣在电子设备制造领域使用自动化流程代替人工工序的人士，Festo 的最新技术为其解锁了巨大潜力。机器制造商也将从我们丰富的自动化专业知识中受益。
抓放：降低成本，节省空间
在抓放应用中，智能手机外壳能够可靠地从传送带上取下或放回原处。
我们提供了一种经济高效且节省空间的抓取系统，非常适合此类应用，该系统由以下经久验证的机械组件组成：直线电缸 ELGC、小型滑台式电缸 EGSC 和旋转电缸 ERMO。
该运动系统也可在后期阶段用于制造过程中几乎所有必要抓取操作。选择电机和驱动器时，请利用所有选项，从具有基本功能的解决方案到高性能版本。
我们还专门为亚洲制造商开发了伺服电机 EMMB-AS 和电机控制器 CMMB-AS，包括基于脉冲序列技术的接口选项以及防护等级高达 IP20 的连接器。
前端单元包括作为 Z 轴的小型滑台式电缸 EGSC、旋转电缸 ERMO、紧凑轻巧的真空发生器 OVEL、真空吸盘 ESG 以及用于工件检测的视觉传感器 SBSI。
拧螺丝：精准放置并紧固
要将印刷电路板组装到智能手机外壳中，必须先将其从工件托架中取下。
为此，使用直线电缸 ELGA 抬起并移动工件托架。然后将印刷电路板 (PCB) 精准地放置在外壳中，并用自动螺丝刀固定，同时由我们的图像处理系统进行监控。无需费时的人工操作，而是通过导向杆气缸 DFM 对准并固定外壳。压力传感器 SPAN 指示夹紧气缸的压力水平。
气动系统由新型模块化控制器 CPX-E 和 Festo 核心产品法内中价格实惠的阀岛 VTUG 共同控制。结合我们的模块化自动化理念，在这种情况下，该电动抓取单元还包括直线电缸 ELGC 和小型滑台式电缸 EGSC。该系统非常特别，因为所有电缸都直接连接，并未使用转接板。
Dispensing: simply faster and to the point
To apply adhesive to the smartphone housing automatically, quickly and precisely, we offer the extremely compact planar surface gantry EXCM-40 with stepper motor EMMS-ST and controller CPX-E as a solution. For higher performance requirements, a planar surface gantry EXCM-40 with servo motors EMMS-AS and servo drive CMMT-AS is also an excellent option.
In both cases, guided drives DFM align the incoming workpieces and then clamp them. Pressure sensors SPAN indicate the pressure level of the clamping cylinders. Finally, the proportional pressure regulator VEAB precisely controls the amount of adhesive to be applied. Additional benefits of automation include no protruding adhesive, no rework and less adhesive consumption.
Press-fitting: evenly and controlled
After the display has been manually and carefully placed in the smartphone housing, a fully automated press-fitting station takes over further processing.
In this step, both parts are pressed together using a defined and controlled amount of force.
This is a perfect job for the servo press kit YJKP. This consists of modular operating software and matching standard components from Festo: an electric spindle drive, a motor, a servo drive, a force sensor and a controller – everything you need for electric press-fitting applications up to 17 kN.
The workpiece is moved pneumatically within the application by a system consisting of rodless linear drive DLGF, guided compact drive ADNGF, vacuum generator OVEL and vacuum gripper ESG.
The servo press kit YJKP is considerably less expensive than conventional press systems, giving you a significant competitive edge when it comes to productivity.
从始至终高速堆放和包装
在生产过程的这一阶段，将智能手机从装配线上移至工件托架中，然后堆放在存放库中，以便送入后续处理步骤。
带有平面门架 EXCH 和小型滑台式电缸 EGSC 的高速抓放系统在这一过程中起着主导作用。
Our image processing system for detecting and aligning the smartphones ensures that this is done with the required precision. The smartphones are then placed in the magazines using a cantilever system consisting of standard electric linear drives EGC and ELGC with rotary drive ERMO and gripper HGPT. The magazines are also moved up and down using the standard linear drives EGC.
Testing: safe, secure and fully automated
The smartphones arrive at the test station stacked in magazines. They are reliably transported from the stacking magazine to the testing device by the high-speed pick and place solution EXCH in combination with the space- and cost-saving handling system consisting of ELGC, EGSC, ERMO and HGPT.
The individual workpiece carriers are secured in the testing device by several compact cylinders DPDM. Our compact handling system EXCM and the new and very short mini slide DGST support the testing of the touch display, while the electric mini slide EGSC precisely connects the plug for the electric function test to the smartphone.
Labelling: precise and reliable
One of the final production steps in the assembly of the smartphones is the application of a protective film to the display. Automation ensures that this process is safe and reliable.
The roll with the protective film (labels) is moved and clamped in the system with a standards-based cylinder DSBC. The protective film is drawn in using vacuum and then precisely applied to the smartphone. As in previous stations, the vacuum is generated by the vacuum generator OVEL and the film is applied by a pick and place solution consisting of linear drive ELGC and rotary drive ERMO mounted directly on it.