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Compressed Air Energy Efficiency Audit

Make the most of a tailored analysis of your compressed air systems for long-term, sustainable savings

The Compressed Air Energy Efficiency Audit, as part of the Festo Energy Saving Services, offers you an independent and comprehensive analysis of your compressed air system. The condition of all components, from the compressor to the pneumatic application, is inspected – with complete impartiality. Tangible potential savings are then identified and specific measures are proposed to optimise your systems and installations. The result: reduced energy costs, lower CO₂ emissions and greater production stability without unplanned machine downtime.

An overview of the service modules

Our auditors analyse your entire compressed air system using the Compressed Air Energy Efficiency Audit, from the compressor room to the pneumatic application. They identify if compressed air is being used inefficiently, locate leakages and make recommendations for optimisation. Our auditors inspect the compressed air generation and compressor utilisation, compressed air preparation and quality as well as the complete compressed air network. In addition, they carry out a sample leak detection test on selected pneumatic systems, check the pneumatic efficiency and evaluate the potential savings.

The benefits to you

  • Analysis of the actual condition of the complete compressed air system, from the compressor to the pneumatic application
  • Recommendations for action and prioritisation of measures for optimising energy efficiency
  • TÜV-certified in accordance with ISO 11011
  • Support in compliance with ISO 50001
  • Energy savings of up to 60% can be achieved in pneumatic systems
  • Improved productivity and process reliability

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四步审计：检测整个压缩空气系统

在前三步中，由 Festo 能效专家对整个系统的压缩空气生成、处理和分配流程进行分析。只有进入第四步，才将注意力转到气动应用，即机器和设备上。在此过程中，对机器和设备进行能效分析并进行泄漏定位。

1. 分析压缩空气生成流程

分析时无需停产且无需区分制造商品牌：分析压缩机能耗与性能储备，以及工厂的整体泄漏水平。

您的收获

  • 分析无需区分制造商品牌
  • 分析时无需停产
  • 透明了解整个系统的能耗情况
  • 了解压缩机性能储备情况

压缩空气处理分析

2. 分析压缩空气处理流程

额外检测压缩空气质量 目的：延长气动组件使用寿命，避免停机

您的收获

  • 确保压缩空气的高质量
  • 延长气动组件使用寿命
  • 最大程度减少意外停产
  • 对压缩空气处理流程进行必要的调整

分析压缩空气处理流程

3. 分析压缩空气分配流程

从过程安全和降低成本角度出发进行压降测量。预期能实现恒定的压力水平，最佳情况下甚至能降低压力水平。

您的收获

  • 通过恒定的压力水平保证过程安全
  • 发现不必要的过压
  • 降低压力，减少压力波动
  • 降低压力水平，节约成本

分析压缩空气分配流程

4. 分析气动应用

检查驱动器、阀门和软管的尺寸是否合适，吹扫和真空应用以及安装和控制方案的设计是否有效。泄漏定位和记录是最重要的能效措施。

您的收获

  • 透彻了解泄漏导致的能源和成本损失以及碳排放情况
  • 包含推荐备件在内的详细检修清单

分析气动应用

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Do you want to find out more?

We would be happy to answer any other questions you may have about Festo Energy Saving Services at any time. Just get in touch with us. We look forward to hearing from you!

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Save €37,000 on energy costs:
Medical technology company Wellspect focuses on sustainability

Medical technology company Wellspect focuses on sustainability as part of its corporate strategy.
Read how Festo Energy Saving Services save €37,000 in energy costs every year.

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